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Overspray is sucked in by a flow of air and collected in special cardboard separation modules, called Eisenmann E-cubes, instead of being washed away with water.
The used filters are recovered by specialised companies. The result translates into less waste, better energy-efficiency and hardly any water. The little water that is used is collected, purified and reused.
The cataphoresis process, instead, uses the innovative Eisenmann E-Shuttle system, which features dipping and turning the body in the treatment bath.
This technology improves the amount of protective liquid covering the chassis gaps and is ideal for aluminium bodies.
Additionally, immersion tanks are much smaller, meaning that less energy and water is needed. The Plastic Components Unit became part of the plant in and manages all principal processes for the production of plastic components: Front and rear bumpers, dashboard shells, tunnel consoles and fuel tanks are made here for Cassino and for other FCA plants.
Manual work is very important on the two Assembly Lines, one dedicated to the Alfa Romeo Giulietta and the other dedicated to the Giulia.
This is why new workstations designed to reduce fatigue and improve ergonomics have been introduced. For instance, the special adaptive platforms automatically adjust the height of the workstation according to the stature of the person working there.
World Class Manufacturing WCM is the continuous improvement methodology adopted in FCA plants worldwide aimed at maximising competitiveness by eliminating waste, fostering personnel involvement and achieving high quality standards.
Product quality, workplace safety and environmental performance are the mainstays. WCM is central for Cassino, in particular for managing the ergonomics, safety and automation of workstations.
Work Place Integration WPI , introduced in Cassino with the Giulia, is the approach used to make workstations according to better ergonomic standards.
Each single workstation was designed and built by involving people and their experience. Many positive changes have been introduced on the Assembly Line, where the incidence of manual work is higher.
The Cassino plant is characterised by the careful exploitation of natural resources, which has made it possible to achieve considerable results.
The chosen technologies have the goal of eliminating the need to draw water from local sources for the industrial process.
CO 2 emissions of the production cycle as a whole are entirely compensated and no industrial waste is sent to the landfill. The same water is reused several times in the Body Shop and on the Assembly Line.
In the Paint Shop it was eliminated and replaced by dry filters in the paint booths. Energy use is also low because state-of-the-art technologies are used, like LED lights or energy heat recovery.
Furthermore, the plant uses only electricity from guaranteed renewable sources or generated by solar panels. Even the CO 2 produced by the combustion of methane for industrial purposes is compensated by buying credits on the international market.
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April Learn how and when to remove this template message. Retrieved from " https: Fiat Group factories Cassino Motor vehicle assembly plants in Italy.
Alfa Romeo Giulia